How to Replace the Auger Motor on a Pit Boss PB820PS1
To replace the auger motor on a Pit Boss PB820PS1, disconnect power, empty the hopper, access the motor, and install a compatible replacement. Confirm the original motor's voltage, speed, connector, and shaft before ordering.
On this page (6 sections)
To replace the auger motor on a Pit Boss PB820PS1, disconnect the grill from power, empty the hopper, and confirm the replacement matches the original motor before removing it. Fit the new motor, reconnect the wiring as documented, reassemble the grill, then follow the manual's startup steps.
The PB820PS1 is a specific model, so don't assume a motor fits because it is described for Pit Boss grills. Check voltage, RPM, connector, shaft, and mounting arrangement against your original part, and ask Pit Boss support to confirm fit if any detail is unclear.
What should you check before replacing the PB820PS1 auger motor?
Verify the motor has failed and the auger isn't jammed first. Pellet buildup, debris, or swollen pellets can resist the auger and strain a working motor.
Unplug the grill and let it cool completely. Remove the cooking grates, heat shield, and burn pot only as needed to inspect the feed path, following the PB820PS1 manual.
Look for compacted pellets, foreign material, or signs that the auger cannot turn freely. Don't force the auger with pliers or power tools; that can damage the shaft, gearbox, or tube.
If the auger turns freely but the motor doesn't operate, inspect the visible wire connections for looseness or damage. Don't handle exposed wiring while the grill is connected to power.
How do you confirm a replacement motor will fit?
Match the original motor's electrical and mechanical details, not just its advertised brand compatibility. Compare voltage, frequency, RPM, connector, shaft size, mounting points, and wire routing.
Take a clear photo of the old motor label and its installed position before disconnecting anything. Measure the shaft and note how the motor couples to the auger so you can compare those details with the replacement.
The products below describe compatibility with select pellet grills, but none of the details specifically confirms PB820PS1 fit. Verify with Pit Boss or the seller before ordering.
What tools and parts do you need?
Use the correct replacement motor, the tools that fit its fasteners, and a way to keep screws organized. The PB820PS1 manual should guide access and reassembly.
A basic setup may include a screwdriver or nut driver that fits the installed fasteners, a small container for screws, and a phone for reference photos. The exact tools depend on the fasteners used on your grill.
Don't buy a motor until you have checked the original part. If you need to compare other Pit Boss components, review best Pit Boss pellet grill replacement parts.
Is the Hisencn 2.0 RPM motor worth considering?
The Hisencn Upgraded 2.0 RPM Auger Motor is worth considering if your original motor's electrical details match and Pit Boss confirms it fits the PB820PS1. Hisencn describes it as a 120V, 60Hz, 2-pole motor for Pit Boss wood pellet grills, except PTG models.
Its compatibility statement doesn't name the PB820PS1, so confirm the connector, shaft, and mounting points before ordering. Don't rely on the general Pit Boss compatibility wording alone.
Could the LONGADS motor work?
The LONGADS Auger Motor may suit a compatible pellet grill if its 2.0 RPM, 110V, 60Hz, 2-pole specifications match the PB820PS1 motor. LONGADS describes the motor as compatible with select Pit Boss models, but doesn't identify the PB820PS1 specifically.
This item is described as part of a multi-part grill kit, which includes a burn pot, hot rod ignitor, fan, and fuse. If you only need an auger motor, check exactly what is included and whether the motor itself matches your grill.
How do you replace the auger motor step by step?
Unplug the grill, clear the hopper, document the wiring, remove the old motor, and install the verified replacement. Use the PB820PS1 manual for panel access, fastener locations, and any model-specific steps.
- Turn off the grill, disconnect its power cord, and let all parts cool.
- Remove pellets from the hopper and keep them away from the work area.
- Open the access panel needed to reach the auger motor, following the manual.
- Photograph the motor, connector, wires, and mounting position before disconnecting anything.
- Disconnect the motor wiring by its connector, not by pulling on the wires.
- Remove the fasteners that hold the motor in place and set them aside.
- Ease the motor away from the auger coupling without bending the shaft or damaging nearby parts.
- Compare the old and replacement motors again before installation.
- Seat the replacement motor in the same orientation and secure it with the correct fasteners.
- Reconnect the wiring as shown in your photo and the manual.
- Replace the access panel and any parts removed for access before reconnecting power.
If the motor won't slide off easily, stop and check for a retaining pin, set screw, or another attachment described in the manual. Don't hammer the motor or pry against the auger tube.
For a broader overview, see how to replace an auger motor on a Pit Boss pellet grill. For other feed-system symptoms, how to fix an auger on a pellet grill can help you work through checks before changing parts.
What if the impeller blocks access?
Don't force the motor or impeller if the assembly won't come apart cleanly. Check the manual for the correct removal sequence and fasteners.
If the impeller must be removed to reach the motor, use how to remove the impeller on a Pit Boss pellet grill for that task. Keep the grill unplugged and preserve any washers, clips, or spacers in their original order.
A jammed auger may need clearing before a new motor is installed. Replacing the motor without removing the obstruction can overload the replacement.
Is the Meatender motor a fit for this grill?
The Meatender 70102 Pellet Grill 2.0 RPM AC is a possible option only if the PB820PS1 uses matching motor details and Pit Boss confirms compatibility. Meatender specifies a 110V AC, 2.0 RPM motor and says to confirm voltage, RPM, connector, and shaft size before ordering.
Meatender lists several models it doesn't fit, including select newer Traeger and Oklahoma Joe's grills. Its compatibility details don't specifically name the PB820PS1, so verify directly before purchase.
How do you test the new motor safely?
Reassemble the grill before reconnecting power, then follow the PB820PS1 manual's startup procedure. Keep hands, loose clothing, and tools away from the hopper and moving parts.
Use dry pellets and the amount recommended by the manual. Watch the feed for normal movement and listen for binding or repeated clicking; stop the grill if the motor stalls or the auger does not feed.
Don't run the motor with wiring exposed or a guard removed. If it still fails to turn, disconnect power and check the wiring, pellet path, and fitment again before contacting Pit Boss support.
How can you help prevent another auger motor failure?
Keep pellets dry and clear the hopper and auger tube as the manual directs. Damp pellets can swell and create resistance that puts extra load on the motor.
After cooking, follow the grill's shutdown procedure rather than cutting power during a cycle. Clean accumulated pellet dust and debris when the grill is cold and unplugged.
For routine care, use how to clean a Pit Boss pellet grill and follow the manufacturer's instructions for cleaning around the hopper and auger. If the grill is new or has had parts replaced, how to season a Pit Boss pellet grill explains the initial burn-in process.
When should you call Pit Boss support?
Contact Pit Boss support if the motor fit is uncertain, the wiring is damaged, or the auger remains stuck after basic checks. Give them the PB820PS1 model number and photos of the motor label, connector, and mounting position.
Stop work if you find melted insulation, damaged terminals, or a motor that binds after installation. A correct diagnosis and exact replacement part are more useful than repeatedly running a motor against an obstruction.
For the PB820PS1, choose a replacement only after confirming the original motor's electrical and mechanical details. If the motor is sound but the auger is blocked, clear the feed path first; if it has failed, use a confirmed match and follow the manual for reassembly and startup.
Frequently asked questions
How do I know if the auger motor on my Pit Boss PB820PS1 has failed?
A motor that won't turn, feeds inconsistently, or clicks may be worn or failed, but a jam can cause similar symptoms. Unplug the grill, check for pellets or debris blocking the auger, and inspect the motor and wiring before replacing anything.
Use the PB820PS1 manual or Pit Boss support to confirm the diagnosis.
Can I use any 2.0 RPM auger motor on a PB820PS1?
No. RPM alone doesn't confirm fit.
Compare the original motor's voltage, connector, shaft size, mounting points, and wiring with the replacement, and confirm compatibility with the PB820PS1 using Pit Boss support or the grill manual before buying.
Should I remove the auger to replace its motor?
Not always. If the auger turns freely and the motor can be accessed and detached without removing the auger, follow the grill's service instructions for motor replacement.
If the auger is jammed or the impeller blocks access, clear the obstruction using the correct procedure before installing a motor.
What should I do after installing a replacement auger motor?
Reassemble the hopper and guards, then follow the PB820PS1 manual's startup and priming steps. Keep hands and tools clear of moving parts, watch whether pellets feed consistently, and stop if the motor binds, makes unusual noise, or fails to turn.
